Touch-sensitive device and method for manufacturing touch-sensitive device

ABSTRACT

A touch-sensitive device includes a transparent substrate, a touch-sensing structure, a decorative layer, a trace layer, a passivation layer and a sheltering layer. The touch-sensing structure is disposed on the transparent substrate and located in a touch-sensitive region. The decorative layer is disposed on the transparent substrate and located in a non-touch-sensitive region, and the trace layer is disposed on the decorative layer. The passivation layer is disposed on the transparent substrate and at least covers the touch-sensing structure and the trace layer. The sheltering layer is disposed at least on the passivation layer and located in the non-touch-sensitive region.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of application Ser. No. 14/201,540, filed on Mar. 7, 2014, which is a continuation of application Ser. No. 13/750,369, filed on Jan. 25, 2013, now U.S. Pat. No. 8,730,195, which is a continuation of application Ser. No. 13/152,805, filed on Jun. 3, 2011, now U.S. Pat. No. 8,643,614.

BACKGROUND OF THE INVENTION

a. Field of the Invention

The invention relates to touch-sensitive device and a touch-sensitive display device having high reliability and low light leakage.

b. Description of the Related Art

Referring to FIG. 6, a conventional touch-sensitive device 100 has a glass substrate 102, a silicide layer 104 formed on the glass substrate 102, a plurality of touch-sensing electrodes (such as X-axis electrodes 106 a and Y-axis electrodes 106 b), a trace layer 108, an organic dielectric layer 110 and a decorative layer 112. The X-axis electrodes 106 a and the Y-axis electrodes 106 b may be arranged in two directions perpendicular to each other. The X-axis electrodes 106 a and the Y-axis electrodes 106 b are insulated from each other by the organic dielectric layer 110, and, as shown in FIG. 6, two adjacent Y-axis electrodes 106 b are connected with each other by a conductive pad 114. The trace layer 108 includes a plurality of metal traces, and the silicide layer 116 covers the X-axis electrodes 106 a, the Y-axis electrodes 106 b and the trace layer 108 entirely to function as a passivation layer.

According to the above design, in case the periphery of a cover glass wiring structure (such as a traces-on-lens wiring structure shown in FIG. 6) is not given any protection, the production reliability is considerably reduced and the cover glass wiring structure is liable to suffer scrapes. Besides, a commercial cover glass is designed to have various shapes formed by special-shaped edging processing. However, the special-shaped edging processing may cause severe periphery light leakage.

BRIEF SUMMARY OF THE INVENTION

The invention provides a touch-sensitive device and a touch-sensitive display device having high reliability and low light leakage.

In order to achieve one or a portion of or all of the objects or other objects, one embodiment of the invention provides a touch-sensitive device having a touch-sensitive region and a non-touch-sensitive region and including a transparent substrate, a touch-sensing structure, a decorative layer, a trace layer, a passivation layer and a sheltering layer. The touch-sensing structure is disposed on the transparent substrate and located in the touch-sensitive region. The decorative layer is disposed on the transparent substrate and located in the non-touch-sensitive region, and the trace layer is disposed on the decorative layer. The passivation layer is disposed on the transparent substrate and at least covers the touch-sensing structure and the trace layer. The sheltering layer is disposed at least on the passivation layer and located in the non-touch-sensitive region.

In one embodiment, the non-touch-sensitive region is formed on the periphery of the touch-sensitive device, and the sheltering layer is disposed on the periphery of the non-touch-sensitive region.

In one embodiment, a gap region is formed between an outer edge of the decorative layer and a side edge of the transparent substrate, and the sheltering layer overlaps the gap region. In one embodiment, the touch-sensing structure comprises a plurality of first sensing series and a plurality of second sensing series spaced apart from the first sensing series.

In one embodiment, the sheltering layer includes at least one of photo resist, diamond-like carbon, ceramic, colored ink and resin.

In one embodiment, the sheltering layer includes a translucent material, an opaque material, a material having low light transmittance, or a material capable of transmitting infrared light.

In one embodiment, the sheltering layer surrounds the decorative layer.

In one embodiment, each of the passivation layer and the sheltering layer has an opening on the trace layer to expose a part of the trace layer.

In one embodiment, the touch-sensitive device further includes a transparent conductive layer disposed on the decorative layer and electrically connected to the trace layer and an external circuit.

In one embodiment, the touch-sensitive device further includes an insulation layer disposed on the passivation layer and distributed only in the non-touch-sensitive region, and the thickness of the insulation layer is 3-100 times greater than the passivation layer.

In one embodiment, the touch-sensing structure is an underground electrode structure or a bridge electrode structure.

Another embodiment of the invention provides a touch-sensitive display device, where a display device is attached to the aforesaid touch-sensitive device through an optical adhesive.

According to the above embodiments, since the sheltering layer overlaps the gap region between an outer edge of the decorative layer and a side edge of the transparent substrate, the problem of periphery light leakage is avoided. Besides, the sheltering layer is disposed on the periphery of the touch-sensitive device to surround the decorative layer on the trace layer to provide periphery protection of the wiring structure on the cover glass and to avoid side scrapes on the decorative layer to improve production reliability.

Other objectives, features and advantages of the invention will be further understood from the further technological features disclosed by the embodiments of the invention wherein there are shown and described preferred embodiments of this invention, simply by way of illustration of modes best suited to carry out the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows a plan view of a touch-sensitive device according to an embodiment of the invention, and FIG. 2 shows an enlarged cross-section of FIG. 1.

FIG. 3 shows a schematic diagram illustrating overlapping positions between a sheltering layer and a decorative layer according to an embodiment of the invention.

FIG. 4 shows a cross-sectional schematic diagram of a touch-sensitive device according to another embodiment of the invention.

FIG. 5 shows a cross-sectional schematic diagram of a touch-sensitive display device according to an embodiment of the invention.

FIG. 6 shows a cross-sectional schematic diagram of a conventional touch-sensitive device.

DETAILED DESCRIPTION OF THE INVENTION

In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings which form a part hereof, and in which are shown by way of illustration specific embodiments in which the invention may be practiced. In this regard, directional terminology, such as “top,” “bottom,” “front,” “back,” etc., is used with reference to the orientation of the Figure(s) being described. The components of the invention can be positioned in a number of different orientations. As such, the directional terminology is used for purposes of illustration and is in no way limiting. On the other hand, the drawings are only schematic and the sizes of components may be exaggerated for clarity. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the invention. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless limited otherwise, the terms “connected,” “coupled,” and “mounted” and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings. Similarly, the terms “facing,” “faces” and variations thereof herein are used broadly and encompass direct and indirect facing, and “adjacent to” and variations thereof herein are used broadly and encompass directly and indirectly “adjacent to”. Therefore, the description of “A” component facing “B” component herein may contain the situations that “A” component directly faces “B” component or one or more additional components are between “A” component and “B” component. Also, the description of “A” component “adjacent to” “B” component herein may contain the situations that “A” component is directly “adjacent to” “B” component or one or more additional components are between “A” component and “B” component. Accordingly, the drawings and descriptions will be regarded as illustrative in nature and not as restrictive.

FIG. 1 shows a plan view of a touch-sensitive device according to an embodiment of the invention, and FIG. 2 shows an enlarged cross-section of FIG. 1. As shown in FIG. 1 and FIG. 2, a touch-sensitive device 10 a includes a transparent substrate 12 and a laminated structure formed on the transparent substrate 12. The touch-sensitive device 10 a is divided into a touch-sensitive region T and a non-touch-sensitive region N. In this embodiment, the non-touch-sensitive region N is located on the periphery of the touch-sensitive device 10 a and surrounds the touch-sensitive region T. A touch-sensing structure is formed in the touch-sensitive region T of the touch-sensitive device 10 a to detect touch operations. The laminated structure in the non-touch-sensitive region N may include an insulation layer 14, a decorative layer 16 and a trace layer 18. The decorative layer 16 is disposed on one side of the transparent substrate 12, and a gap region S exists between an outer edge P of the decorative layer 16 and a side edge Q of the transparent substrate 12. The trace layer 18 is disposed on the decorative layer and may include a plurality of metal traces. The touch-sensing structure in the touch-sensitive region T is electrically connected to the metal traces. Further, an insulation layer 14 may be formed on and cover the transparent substrate 12. That is, the insulation layer 14 may be disposed between the transparent substrate 12 and the decorative layer 16 and the touch-sensing structure. The material of the transparent substrate 12 includes, but not limited to, glass or plastic. Further, the transparent substrate 12 may function as a cover lens. The decorative layer 16 is formed on the periphery of the transparent substrate 12 to shield metal traces. The material of the decorative layer 16 includes at least one of photo resist, diamond-like carbon, ceramic, colored ink and resin. The touch-sensing structure in the touch-sensitive region T may be a single-layer electrode structure or a multi-layer electrode structure. In one embodiment, the touch-sensing structure may include a plurality of first sensing series 11 and a plurality of second sensing series 13 spaced apart from the first sensing series 11. For example, as shown in both FIG. 1 and FIG. 2, the touch-sensing structure has an underground-island electrode structure, where each first sensing series 11 includes multiple first transparent electrodes 22 a connected with each other by multiple first connecting lines 25, each second sensing series 13 includes multiple second transparent electrodes 22 b connected with each other by multiple second connecting lines 26, and a dielectric layer 24 is disposed between a first connecting line 25 and a corresponding second connecting line 26. As can be clearly seen in FIG. 2, the transparent electrodes 22 b may extend to overlap the dielectric layer 24; for example, the major part of the transparent electrodes 22 b are disposed beside the dielectric layer 24, and a part of the transparent electrodes 22 b covers a part of the dielectric layer 24, as shown in FIG. 2. Note the touch-sensing structure is not limited to an underground-island electrode structure. In an alternate embodiment, the connecting lines are connected with each other in the upper portion of the touch-sensing structure to form a bridge-island electrode structure. Further, the touch-sensing structure may be disposed on two opposite sides of the transparent substrate 12, and the transparent electrodes 22 a and 22 b may have a regular shape such as a diamond, a triangle or a line segment or may have an irregular shape.

In this embodiment, a passivation layer 32 covers both a touch-sensing structure in the touch-sensitive region T and a laminated structure in the non-touch-sensitive region N to protect the entire touch-sensitive device 10 a. The passivation layer 32 may be made from an inorganic material such as silicide. Another insulation layer 44 is formed on the passivation layer 32 and distributed only in the non-touch-sensitive region N, and the thickness of the insulation layer 44 is 3-100 times greater than the thickness of the passivation layer 32. The insulation layer 44 may be made from an inorganic material or an organic material. A transparent conductive layer 46 is formed on the decorative layer 16 and electrically connected to the metal traces in the trace layer 18. The transparent conductive layer 46 may be made from an ITO transparent conductive film. The passivation layer 32 and the insulation layer 44 both have an opening 43 formed at a position overlapping a bonding area of the transparent conductive layer 46 to expose a part of the transparent conductive layer 46. The exposed part of the transparent conductive layer 46 is electrically connected to an external circuit through an anisotropic conductive film (ACF) 36, and the external circuit may be a transmission device (such as a flexible printed circuit board 34) or an electronic device (such as an IC chip). A sheltering layer 38 may be disposed on the periphery of the non-touch-sensitive region N. The sheltering layer 38 at least overlaps the gap region S and touches the passivation layer 32 and the insulation layer 44. Also, an opening 45 is formed on the sheltering layer 38 at a position overlapping the bonding area of the transparent conductive layer 46. In this embodiment, the sheltering layer 38 may be made from ink. Typically, a cover glass is designed to have various shapes formed by special-shaped edging processing. However, the special-shaped edging processing required destruction operations that may shake and damage the decorative layer 16. Therefore, the decorative layer 16 is often kept a safe distance away from the side edge Q of the transparent 12. However, when the decorative layer 16 is disposed to be kept a safe distance away from the side edge Q, the gap region S is formed to result in periphery light leakage. As shown in FIG. 2 and FIG. 3, since the sheltering layer 38 overlaps the gap region S between an outer edge P of the decorative layer 16 and a side edge Q of the transparent substrate 12, the problem of periphery light leakage is avoided. Besides, the sheltering layer 38 is disposed on the periphery of the touch-sensitive device 10 a to surround the decorative layer 16 on the trace layer 18 to provide periphery protection of the wiring structure on the cover glass and to avoid side scrapes on the decorative layer 16 to improve production reliability. Certainly, the material of the sheltering layer 38 is not restricted to ink. The sheltering layer 38 may include a translucent material, an opaque material, a material having low light transmittance, or a material capable of transmitting infrared light to reduce periphery light leakage. For example, the sheltering layer 38 may be made from at least one of photo resist, diamond-like carbon, ceramic, colored ink and resin. Further, the spread of the sheltering layer 38 is not limited to overlap the gap region S, as long as the sheltering layer 38 is disposed on the periphery of the touch-sensitive device 10 a to surround the decorative layer 16 to improve production reliability.

FIG. 4 shows a touch-sensitive device according to another embodiment of the invention. Referring to the touch-sensitive device 10 b shown in FIG. 4, a part of the passivation layer 32 overlapping the gap region S is omitted compared with the passivation layer 32 shown in FIG. 2. That is, the insulation layer 44 may extend downwardly to omit the part of the passivation layer 32, and the sheltering layer 38 touches the insulation layer 44 only.

Note the configuration of a touch-sensing structure in the touch-sensitive region is not restricted, as long as the effect of detecting touch operations is achieved. For example, the touch-sensing structure may be an underground electrode structure, a bridge electrode structure or other electrode structure. Further, the touch-sensitive device according to the above embodiments may combine with a display device to form a touch-sensitive display device. For example, as shown in FIG. 5, a display device 50 may be attached to a touch-sensitive device 10 a through an optical adhesive 52 to form a touch-sensitive display device 60. The type of the display device 50 includes, but not limited, a liquid crystal display, an organic light-emitting diode display, an electro-wetting display, a bi-stable display, and an electrophoretic display.

The foregoing description of the preferred embodiments of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form or to exemplary embodiments disclosed. Accordingly, the foregoing description should be regarded as illustrative rather than restrictive. Obviously, many modifications and variations will be apparent to practitioners skilled in this art. The embodiments are chosen and described in order to best explain the principles of the invention and its best mode practical application, thereby to enable persons skilled in the art to understand the invention for various embodiments and with various modifications as are suited to the particular use or implementation contemplated. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents in which all terms are meant in their broadest reasonable sense unless otherwise indicated. Therefore, the term “the invention”, “the present invention” or the like does not necessarily limit the claim scope to a specific embodiment, and the reference to particularly preferred exemplary embodiments of the invention does not imply a limitation on the invention, and no such limitation is to be inferred. The invention is limited only by the spirit and scope of the appended claims. The abstract of the disclosure is provided to comply with the rules requiring an abstract, which will allow a searcher to quickly ascertain the subject matter of the technical disclosure of any patent issued from this disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. Any advantages and benefits described may not apply to all embodiments of the invention. It should be appreciated that variations may be made in the embodiments described by persons skilled in the art without departing from the scope of the invention as defined by the following claims. Moreover, no element and component in the present disclosure is intended to be dedicated to the public regardless of whether the element or component is explicitly recited in the following claims. 

What is claimed is:
 1. A method for manufacturing a touch-sensitive device, comprising the steps of: forming a decorative layer on a periphery of a transparent substrate, wherein the decorative layer keeps a distance away from a side edge of the transparent substrate to form a region; forming an electrode structure on the transparent substrate; edging the transparent substrate; and forming a light-shielding layer on the periphery of the transparent substrate to cover the decorative layer and the region.
 2. The method as claimed in claim 1, wherein the region is made to prevent damage to the decorative layer from the edging process.
 3. The method as claimed in claim 1, wherein the light-shielding layer covers the side edge of the transparent substrate.
 4. The method as claimed in claim 1, wherein the electrode structure overlaps the decorative layer.
 5. The method as claimed in claim 1, wherein the electrode structure comprises a plurality of first sensing series, a plurality of second sensing series, and a plurality of insulators separate from each other, the second sensing series and the first sensing series are oriented to cross over each other at crossover locations, the insulators are disposed in the crossover locations to separate the first sensing series and the second sensing series at each of the crossover locations.
 6. The touch-sensitive device as claimed in claim 1, wherein the decorative layer is formed from photo resist and the light-shielding layer is formed from ink.
 7. The touch-sensitive device as claimed in claim 1, wherein the light-shielding layer comprises at least one of photo resist, diamond-like carbon, ceramic, colored ink, resin and a material capable of transmitting infrared light.
 8. The touch-sensitive device as claimed in claim 1, wherein the light-shielding layer comprises at least one of a translucent material, an opaque material, and a material having low light transmittance.
 9. The touch-sensitive device as claimed in claim 1, wherein the decorative layer comprises at least one of photo resist, diamond-like carbon, ceramic, colored ink and resin.
 10. A touch-sensitive device, comprising: a transparent substrate has at least one processed edge formed as a result of edge processing; a touch-sensing structure disposed on the transparent substrate; a trace layer electrically connected to the touch-sensing structure; a decorative layer disposed on the transparent substrate for shielding the trace layer, wherein a region is formed between the decorative layer and the processed edge; and a light-shielding layer disposed on a periphery of the transparent substrate, wherein the light-shielding layer covers the decorative layer and the region.
 11. The touch-sensitive device as claimed in claim 10, wherein the light-shielding layer covers the trace layer.
 12. The touch-sensitive device as claimed in claim 10, wherein the light-shielding layer surrounds the decorative layer.
 13. The touch-sensitive device as claimed in claim 10, wherein the touch-sensing structure comprises a plurality of first sensing series and a plurality of second sensing series oriented to cross over each other at crossover locations, each of the first sensing series comprises multiple first electrodes and multiple first connecting lines, the first electrodes are connected with each other by the first connecting lines, each of the second sensing series comprises multiple second electrodes and multiple second connecting lines, the second electrodes are connected with each other by the second connecting lines, and a plurality of insulators separate from each other are disposed in the crossover locations to separate the first sensing series and the second sensing series.
 14. The touch-sensitive device as claimed in claim 13, wherein a lateral side of at least one of the insulators is not aligned with a lateral side of one of the second connecting lines under the insulator to expose a part of the second connecting line, and one of the second electrodes covers the exposed part of the second connecting line and touches the lateral side of the insulator, the lateral side of the second connecting line and the exposed part of the second connecting line.
 15. The touch-sensitive device as claimed in claim 13, wherein the first electrodes are disposed on the transparent substrate along a first direction, the second electrodes are disposed on the transparent substrate along a second direction, a length of one of the insulators along the second direction is shorter than a length of one of the second connecting lines under the insulator to expose a part of the second connecting line.
 16. The touch-sensitive device as claimed in claim 15, wherein at least one of the second electrodes covers and is in contact with the exposed part of the second connecting line.
 17. The touch-sensitive device as claimed in claim 15, wherein a length of one of the first connecting lines along the second direction is shorter than a length of one of the insulators along the second direction under the first connecting line.
 18. The touch-sensitive device as claimed in claim 10, further comprising: a passivation layer disposed on the transparent substrate and covering the trace layer and the decorative layer.
 19. The touch-sensitive device as claimed in claim 10, wherein the touch-sensing structure is attached to a display device, and the display device overlaps at least a part of the decorative layer.
 20. The touch-sensitive device as claimed in claim 19, wherein the display device is a liquid crystal display, an organic light-emitting diode display, an electro-wetting display, a bi-stable display, or an electrophoretic display. 